Vehicle and Mechanical Design

Engineering projects focused on mechanical system design, vehicle architecture, and hands-on development of complex mechanical systems.

Porsche 944 Restoration & Modification

Full mechanical and structural restoration of a Porsche 944 carried out independently. The project involved rebuilding mechanical systems, addressing electrical faults, bodywork repairs, and the fabrication of custom components where required.

This long-term project developed strong practical engineering skills including fault diagnosis, mechanical assembly, fabrication, and system-level understanding of vehicle architecture.

Green Bath Racing — Shell Eco-Marathon

Chassis Engineer for the University of Bath team competing in the Shell Eco-Marathon. Responsible for the design and manufacture of the vehicle chassis as well as contributing to the research and development programme for the next-generation car.

The role involves chassis structural design, system packaging, composite component development, and coordination with other engineering subsystems to deliver a competition-ready vehicle.

Single-Seater Design

Independent end-to-end design project for a lightweight GSXR-powered single-seater concept. The project explores the architecture and integration of a small formula-style race car, including chassis layout, suspension geometry, powertrain packaging, and aerodynamic bodywork concepts.

The work focuses on early-stage vehicle design decisions such as structural layout, weight distribution, packaging constraints, and system integration.

Hedley Studios Bentley Blower Jnr

Worked on the development and prototyping of the Bentley Blower Jnr during my placement at Hedley Studios, contributing to the design, testing, and manufacture of components across multiple vehicle systems.

The work included metalwork, composite bodywork design, interior trim, component packaging, and prototyping. Collaborating with providers, manufacturing, and assembly teams to refine components for low-volume production.

Research and Engineering Analysis

Engineering projects focused on experimental testing, simulation, and technical investigation of mechanical systems and materials.

Master’s thesis project investigating the burn-through resistance of composite panels for automotive applications.

The project involved designing a controlled propane torch testing method, establishing failure criteria, and collecting temperature–time data to evaluate material performance. Experimental testing was supported by MATLAB data analysis and the development of a simplified transient thermal model to validate and interpret results.

The research aims to assess the suitability of fire-resistant composite materials for vehicle structures and safety-critical applications.

Dynisma DIL Simulator Haptic System Development

Engineering thesis project conducted in collaboration with Dynisma, a manufacturer of high-fidelity driving simulators used by motorsport teams and automotive manufacturers.

The work focused on the design and refinement of mechanical haptic feedback subsystems used to simulate real-world tactile feedback within the simulator. Development included subsystem design, hardware testing using National Instruments CompactDAQ systems, and iterative refinement to improve realism and reliability.

Fire-Resistant Composite Materials for Automotive Applications

Product Design and Prototyping

Rapid prototyping and product development projects focused on iterative design, functional prototyping, and practical engineering problem-solving using CAD and additive manufacturing.

Custom 3D Printed Engineering Tools

Design and fabrication of custom tools for automotive maintenance and workshop applications using CAD and FDM 3D printing.

Examples include timing belt tension measurement tools, sensor gapping tools, and gasket cutting guides designed to simplify specific mechanical tasks. Designs were iterated through multiple prototype cycles to refine geometry, usability, and durability.

Design and prototyping of small consumer product concepts including lighting fixtures and functional storage solutions. These projects explore practical product design considerations such as usability, assembly, and manufacturability.

Prototypes were developed using CAD modelling and rapid prototyping methods to evaluate form, function, and design feasibility.

Product Design and Prototyping

Other Projects

Hands-on engineering projects involving mechanical problem-solving, vehicle preparation, and practical build work.

Poles of Inconvenience Endurance Rally

a 13,000 km endurance rally across 20 countries from the United Kingdom to Asia and back to Europe.

Responsible for preparing a 2008 Ford Fiesta for long-distance reliability under severe budget constraints. The preparation involved mechanical upgrades, preventative maintenance, and logistical planning, followed by ongoing fault diagnosis and field repairs throughout the rally.

The project raised over £4,000 for charity.